24v Conveyors
Key Features and Benefits of 24V Conveyors for Efficient Material Handling
Why 24V Conveyors Transform Material Handling Efficiency
Modern warehouses and distribution centres need flexible, energy-smart conveyor solutions to meet demand. 24V DC conveyors deliver on all fronts—reducing energy use, cutting noise, and simplifying system design—while ensuring smooth, reliable product flow.
Key Features of 24V DC Conveyor Systems
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Energy-Smart 24V DC Motors
Activate only when zones detect product movement, slash idle power draw and lower electricity bills. -
Modular Zone Control
Independently powered sections for precision routing. Effortlessly expand or reconfigure with plug-and-play modules. -
Zero-Pressure Accumulation (ZPA)
Products queue without contact, preventing damage. Eliminates complex programming and mechanical wear. -
Whisper-Quiet Operation
Low-voltage DC rollers cut noise levels dramatically, creating a more comfortable environment for staff. -
Mobile, Flexible Design
Lightweight, wheeled modules reconfigure on the fly. Adapt quickly to changing layouts or seasonal workflows. -
Smart Controls & PLC Integration
Real-time sensing and programmable logic control. Automate sorting, buffering, and throughput to optimize flow. -
Built-In Safety
Low-voltage operation reduces electrical hazards. Modular power isolation enables safe maintenance.
Top Benefits for Your Operation
- Up to 50% Energy Savings: Lower power draw and on-demand operation cut costs compared to 230V or 400V systems.
- Minimal Maintenance & Downtime: Fewer moving parts and localized drives make servicing fast and affordable.
- Enhanced Workplace Safety: Enables smooth implementation with existing systems, minimising technical complexity and reducing installation time and challenges.
- Scalable & Customisable Layouts: Modular zones and mobile units let you expand capacity without a complete system overhaul.
- Higher Throughput & Reliability: Automated, zero-pressure accumulation prevents jams and ensures smooth handling.
- Improved Employee Comfort: Quieter rollers and predictable material flow boost productivity and morale.
- Lower Total Cost of Ownership: Energy, maintenance, and installation savings often offset the initial investment on shorter conveyor runs.
BrandAlley’s distribution warehouse is equipped with conveyor systems provided by CMS Conveyors.
Conclusion & Next Steps
By combining energy-efficient 24V DC motors, modular zone control, and intelligent accumulation, 24V conveyor systems offer a compelling upgrade over traditional high-voltage lineshaft or motor-driven roller conveyors. Organizations can expect:
- Faster ROI through energy and maintenance savings
- Flexible expansion that grows with your business
- Better product protection and safer workspaces
Contact CMS your material-handling specialist today for tailored recommendations or a demo of 24V conveyor solutions in your facility!
Roller Conveyor Straight 24V
The 24V Roller Conveyor Straight uses a programmable controller to automatically and smoothly move materials, ensuring gentle handling by systematically managing each zone’s movement through synchronized motor and idler rollers.
The DC roller conveyor system facilitates zero-pressure material transport through precision-controlled zones. Each section features a motorized roller drive connected to multiple passive rollers via PolyVee belts.
Roller Conveyor Curved 24V
The 24V Curved Roller Conveyor efficiently transports light to medium loads up to 50 kg/m, enabling smooth directional changes while maintaining continuous product flow.
Its innovative drive system uses Poly-V belts mounted securely inside the frame, providing quieter and more efficient operation compared to traditional round belts. This design is particularly effective for handling crated materials with stacking ridges, ensuring reliable and gentle transportation.
Roller Conveyor Merge 24V
The 24V Roller Conveyor Curve excels in this role, handling light to medium loads up to 50 kg/m while enabling smooth directional changes.
A merge point allows for flexible material handling by either combining two conveyor lines or diverting products from a main conveyor. Its innovative Poly-V belt drive system, mounted securely inside the frame, ensures quiet and efficient operation.
This design is well-suited for transporting crated materials with stacking ridges, maintaining continuous product flow and minimising handling disruptions.
Learn More About the Benefits of Modular Conveyor Systems
Frequently Asked Questions
Yes, they can typically handle inclines up to 45 degrees without flights. For steeper inclines, rubber flights may be required
Yes, replacing the belt is quick and can be done within minutes
No, modular belts do not need tracking.
Yes, accumulation is possible depending on the product, with various materials available for different friction levels.
Modular Conveyor Systems offer flexibility, scalability, reduced downtime for maintenance, enhanced reliability, and cost-effectiveness compared to traditional systems
Their design allows for quick modifications and expansions without significant downtime or costs, helping businesses adapt to changing needs efficiently
Request a Quote
We provide complimentary consultations to help you select the ideal modular conveyor system for your requirements.